Top 7 Best Handheld Routers Under $160 for Woodworking in 2025
If you’re diving into woodworking or home improvement projects, a handheld router is an essential tool in your arsenal. These versatile devices allow you to create intricate designs, smooth edges, and even hollow out areas of wood with precision. With so many options on the market, finding the best handheld router can feel overwhelming.
Best Handheld Routers Review
- DEWALT 20V MAX XR Cordless Compact Router
DEWALT’s 20V MAX XR cordless compact router offers the power of a corded model with the convenience of cordless operation. It’s designed with a plastic fixed base and dual LEDs that enhance visibility while you work. Variable-speed control allows you to adjust the bit speed for optimal results in various applications. The easy-release clamp simplifies bit and base changes, making it user-friendly.
- Bulb Voltage: 20 volts
- Product Dimensions: 5.82″W x 5.75″H
- Item Weight: 2.6 Pounds
- Maximum Rotational Speed: 25500 RPM
- Base Type: Fixed
- Battery Description: Lithium-Ion
- Batteries Required: Yes
- Bosch PR20EVS Palm Router
Bosch’s PR20EVS palm router is compact and user-friendly, perfect for those who need precision in smaller tasks. Its variable speed control ranges from 16,000 to 35,000 RPM, allowing for versatility across different materials. The ergonomic design and soft-grip handle give you excellent control and comfort during use.
- Base Type: Fixed
- Voltage: 120 Volts
- Item Weight: 3.4 Pounds
- Maximum Rotational Speed: 35000 RPM
- Battery Description: Corded
- Makita RT0701C Compact Router
Makita’s RT0701C compact router provides durability and performance in a lightweight design. Its 1-1/4 HP motor features variable speed control for a range of 10,000 to 30,000 RPM. The easy-to-use depth adjustment system helps ensure accurate cuts every time.
- Base Type: Fixed
- Voltage: 120 Volts
- Item Weight: 3.9 Pounds
- Maximum Rotational Speed: 30000 RPM
- Battery Description: Corded
- Porter-Cable PCE6430 Compact Router
The Porter-Cable PCE6430 compact router is designed with a low center of gravity, providing stability when routing. It’s equipped with a powerful 1.25 HP motor that delivers speeds from 16,000 to 27,000 RPM. The quick-release base allows for fast and easy bit changes to enhance your workflow.
- Base Type: Fixed
- Voltage: 120 Volts
- Item Weight: 3.1 Pounds
- Maximum Rotational Speed: 27000 RPM
- Battery Description: Corded
Powerful & Versatile: DEWALT 20V Max XR Cordless Router (DCW600B)
DEWALT’s 20V Max XR Cordless Router impresses with its powerful, efficient design. Its 600-watt motor delivers up to 28,000 RPM, making it highly suitable for a variety of woodworking applications. Its flexible rack-and-pinion depth adjustment system allows for precise adjustments, ensuring you achieve the exact depth you need for various projects.
Changing router bits becomes hassle-free thanks to the four-step process that involves simply unscrewing the chuck with two wrenches. With a base diameter of 3.54 inches, the router offers stability while handling intricate tasks. While it’s lightweight at just 2.51 kilograms, it doesn’t sacrifice performance for portability, making it an ideal choice for professionals.
The router runs on a lithium-ion battery, yet it’s important to note that the battery itself isn’t included in the package. Enjoy the convenience of a cordless design that lets you maneuver freely without being tethered to an outlet.
- Rated Voltage: 18-20 V
- Product Weight: 2.51 kg
- Wattage: 600 watts
- Maximum Rotational Speed: 28,000 RPM
- Base Type: Fixed
- Included Components: 2 wrenches, trimmer guide, 12 woodworking router bits, router, straight guide
- Warranty: 1 year
Compact & Efficient: Mellif Brushless Palm Router with 28,000RPM
Mellif’s Brushless Palm Router stands out with its impressive 28,000 RPM, making it ideal for various woodworking projects. This compact tool features a powerful motor that ensures long-lasting performance, perfect for both beginners and seasoned woodworkers.
Mellif’s design emphasizes user comfort and control. The non-slip rubber handle provides a comfortable grip, allowing for precision during detailed cuts. The transparent base enhances visibility, helping users achieve exact positioning while routing.
Mellif also incorporates versatility into this router. It includes multiple router bits, suitable for trimming, grooving, and even intricate carvings. The extended power cord makes it easy to work in larger spaces without constraints.
Mellif’s lightweight design doesn’t compromise on power. Weighing in at just 5.52 pounds, it’s easy to maneuver. The adjustable cutting depth feature allows for tailored performance, ensuring users can adapt it for various tasks.
Mellif’s Brushless Palm Router truly excels in convenience and efficiency. Having a clear scale for adjustments simplifies operation, making it a smart choice for tackling a variety of woodworking projects.
- Wattage: 800 watts
- Maximum Rotational Speed: 30,000 RPM
- Product Dimensions: 5.12″W x 5.12″H
- Base Type: Fixed
- Item Weight: 5.52 pounds
- Voltage: 110 Volts
- Material: Aluminum, Plastic
Reliable Woodworking Tool: 800W Wood Palm Router with 12 Router Bits
Discover the versatility of the 800W Wood Palm Router, an excellent choice for both beginners and seasoned woodworkers. This compact router’s powerful 800W motor provides ample strength for a variety of tasks, making it a reliable tool for precision work.
Experience the ease of use with its lightweight design, weighing just 7.8 pounds. This ergonomic palm router ensures comfortable handling, allowing users to maintain control even during longer projects. The included 12-piece shank router bit set adds further value, ensuring you’re equipped for multiple jobs right out of the box.
Control is paramount with this router. Its maximum rotational speed of 3100 RPM delivers smooth cuts with precision while minimizing chipping and blowout on the edges. Users can also take advantage of the straight guide and trimming guide for enhanced accuracy, making intricate designs easier to achieve.
Leverage the durable materials used in its construction, featuring aluminum and ABS, which provide longevity and sturdiness during operation. The 110 volts input voltage makes it suitable for standard outlets, allowing for convenient use anywhere in your workshop.
- Material: Aluminum, Acrylonitrile Butadiene Styrene (ABS)
- Power Source: Corded Electric
- Product Dimensions: 7.8″W x 10.2″H
- Voltage: 110 Volts
- Item Weight: 7.8 Pounds
- Maximum Rotational Speed: 3100 RPM
- Included Components: Straight guide, router, 12-piece shank router bit set, trimming guide, wrenches
- Batteries Required?: No
High-Speed Performance: 800W Wood Grain Tool with 31000r/Min
The Compact Router stands out as an excellent tool for precision routing. It excels at various tasks including cutting, trimming, engraving, and shaping in a variety of materials like wood, plastic, and metal.
The double scale offers clear and precise adjustments. It’s designed with high-precision positioning to accurately control processing depth, which ensures consistently excellent results.
The ergonomic rubber-coated handle makes it easy to hold. Users find it comfortable and easy to control, allowing for prolonged use without fatigue. The rotary knob efficiently adjusts cutting depth, while the quick-lock feature stabilizes the base for enhanced performance.
The adjustable speed settings make it versatile. With six speeds ranging from 10,000 to 30,000 RPM, it can tackle different tasks with ease. The large-diameter heat dissipation system keeps the router cool during operation, preventing overheating.
The stainless steel chuck provides a secure grip on router bits, making replacements easy. Simply use a wrench to loosen the chuck, install the bit, and lock it back in place. The external carbon brush allows for easy replacement without disassembling the tool, adding to its user-friendly design.
- Power: 800 Watts
- Voltage: 110 Volts
- Maximum Rotational Speed: 30000 RPM
- Base Diameter: 64.8 Millimeters
- Base Type: Fixed
- Item Weight: 6.89 pounds
- Package Dimensions: 9.72 x 7.56 x 5.91 inches
- Included Components: 1/4-Inch Compact Router with accessories kit for woodworking
Complete Woodworking Kit: Anesty Compact Router with 15 Router Bits
Anesty’s Compact Router provides an excellent solution for your woodworking needs. It’s not just a router; it’s a complete kit that includes 15 router bits, allowing you to tackle various projects right out of the box.
Anesty features a 1.5 HP motor that offers robust performance, ensuring smooth cuts and efficient operation. Anesty also incorporates a variable speed control function, letting you adjust the RPM to suit different materials and tasks.
Anesty’s design includes a lightweight aluminum body, making it easy to maneuver without sacrificing durability. Anesty’s quick-release lever allows for easy base removal, making bit changes a breeze.
Anesty’s ergonomic handle provides comfort during extended use, reducing fatigue. Anesty also includes a transparent base that gives you better visibility of your work area, ensuring precision in every cut.
Anesty stands out with its 15 included router bits, which cover a wide range of applications—everything from edge profiling to decorative accents. Anesty’s versatility makes it a fantastic choice for both beginners and experienced woodworkers alike.
- 1.5 HP motor
- Variable speed control
- 15 router bits included
- Aluminum construction
- Easy base removal
- Ergonomic design
- Transparent base for visibility
Power Source: Corded Electric
Product Dimensions: 5″W x 6.5″H
Voltage: 120 Volts
Item Weight: 4.2 Pounds
Maximum Rotational Speed: 28000 RPM
Amperage: 8 Amps
Base Type: Fixed
Warranty Description: 1 year covering defects in materials or workmanship
User-Friendly Design: Makita RT0701C 1-1/4 HP Compact Router
Makita’s RT0701C 1-1/4 HP Compact Router stands out with its user-centric design and powerful performance. This lightweight router weighs only 4.1 lbs, making it easy to maneuver for extended durations. Its 7-amp motor operates efficiently across a variable speed range of 16,000 to 27,000 RPM, providing the flexibility needed for different projects.
Ergonomics play a key role in the RT0701C’s design. Its low-profile design ensures a comfortable grip, enhancing stability during intricate work. Dual LED lights illuminate your workspace, allowing for precise visibility even in dim conditions.
Quick adjustments are effortless thanks to the easy-to-use depth adjustment ring. It allows for controlled bit depth changes with accuracy down to 1/64-inch. The router’s 1/4″ collet diameter suits most standard bits, ensuring versatility for various applications.
Additional features include a spring-loaded release tab for quick base changes and a sturdy construction that holds up to repetitive use. The clear sub-base further enhances visibility during routing tasks, ensuring precision and confidence in every cut.
- Motor: 7.0 Amps
- Speed: 16,000-27,000 RPM no load speed
- Collet Diameter: 1/4″
- Plunge Stroke: 1.5″
- Base Dimensions: 4″
- Weight: 4.1 lbs
- Includes: motor, standard base, wrench, instruction manual
Precision & Control: DEWALT 1-1/4 HP Fixed Base Router (DWP611)
Delve into precision with the DEWALT 1-1/4 HP Fixed Base Router. This router boasts a powerful 1.25 HP motor, delivering consistent performance for a variety of woodworking tasks. With its soft start feature, users experience reduced torque upon startup, promoting a smoother operation and safeguarding delicate projects.
Enjoy easy depth adjustments with the precise, rack-and-pinion system, allowing for depth modifications up to 1-1/2 inches. This router’s lightweight design (only 5.7 pounds) enhances maneuverability, making it ideal for extended work sessions. The fixed base maintains stability while providing a solid feel during use, ensuring that intricate cuts remain accurate.
Benefit from the integrated LED lights that illuminate the work area, enhancing visibility for detailed tasks. This router accepts standard 1/4-inch and 1/2-inch shank bits, offering versatility throughout various projects. Constructed with a durable design, it facilitates a robust performance, making the DEWALT router a valuable addition to any workshop.
- Voltage: 120 volts AC
- Item Weight: 5.7 pounds
- Maximum Rotational Speed: 27,000 RPM
- Amperage: 8 Amps
- Base Type: Fixed
- Included Components: 1-1/4 HP Fixed Base Router, 1/4-inch collet, and bit holder
Affordable & Effective: WEN RT1460 6-Amp Variable Speed Trim Router
WEN RT1460 stands out as an affordable option in the handheld router market. WEN’s 6-amp motor provides enough power for various routing tasks, delivering speeds of 10,000 to 30,000 RPM. WEN ensures versatility with its variable speed control, allowing users to adjust the RPM for different materials and project requirements.
WEN’s compact design weighs only 3.4 pounds, making it easy to handle during intricate routing jobs. WEN features a durable aluminum base that enhances stability and accuracy during operation. WEN also incorporates a series of depth adjustment options, enabling precise cutting depths for a variety of tasks.
WEN delivers user convenience with a built-in spindle lock for quick bit changes. WEN includes a 1/4-inch chuck, compatible with many standard router bits. WEN’s ergonomic handle promotes comfort, reducing fatigue during longer projects.
WEN’s clear scale allows for easy depth adjustments and accurate routing. WEN also supports a range of woodworking applications from edge trimming to decorative routing, making it suitable for both beginners and experienced users.
WEN RT1460 combines affordability with effective performance, making it a strong contender for those seeking a reliable, hands-on router. WEN’s reliable design and features provide excellent value, ultimately helping woodworkers achieve professional results without breaking the bank.
Factors to Consider When Choosing a Handheld Router
Power and Speed
Power and speed are crucial when selecting a handheld router. A router with a higher wattage, typically between 600 to 800 watts, delivers better performance for tough materials. Speed, ranging from 10,000 to 30,000 RPM, provides versatility for various applications. For example, the DEWALT router’s 600-watt motor reaches up to 28,000 RPM, making it adept for both detailed work and heavier jobs. It’s essential to match the motor power and speed to your specific routing needs, ensuring you achieve clean and precise cuts. Always consider how the power and speed complement your intended projects for optimal results.
Base Types and Their Benefits
Base types significantly impact routing quality and versatility. Fixed bases provide stability, making them excellent for straightforward tasks. Plunge bases, like those found on some models, allow for controlled depth adjustments, ideal for intricate designs. For instance, the Bosch PR20EVS features a smooth operating plunge base, enhancing precision. Additionally, some routers offer interchangeable bases, which can adapt to various routing tasks, providing added flexibility. Understanding the base type will help you select the right router for your projects and ensure optimal performance during operation.
Ease of Use and Ergonomics
Ease of use and ergonomics play a significant role in selecting a handheld router. Handheld routers with comfortable grips and lightweight designs facilitate prolonged use without fatigue. For example, the Makita RT0701C boasts an ergonomic handle, making it user-friendly even during extended sessions. Adjustable depth settings enhance usability, allowing for quick transitions between tasks. Look for models featuring clear scales and intuitive controls to simplify adjustments. Prioritizing ergonomics will improve your overall experience, enhance accuracy, and minimize discomfort during woodworking projects.
Included Accessories and Compatibility
Included accessories and compatibility can enhance the value of a handheld router. Many routers come with a variety of bits, expanding your range of capabilities right out of the box. For instance, the Anesty Compact Router includes 15 router bits, making it suitable for various tasks. Compatibility with standard accessories, such as additional bases and replacement bits, increases a router’s versatility. Ensure the router you choose can accommodate common accessories for convenience and efficiency. Investing in a router with ample accessories or compatibility options will allow for future growth and adaptability in your woodworking projects.
Common Questions About Handheld Routers
What Is a Handheld Router Used For?
Handheld routers serve multiple functions in woodworking. They’re primarily used for hollowing out areas in a piece of wood, creating decorative edges, and making precise cuts. You can also use them for tasks like trimming laminates and grooves, shaping edges, fitting joints, and even engraving designs. Their versatility makes them ideal for both simple projects and complex woodworking endeavors. With variable speed settings, you can adjust the tool for different applications, ensuring optimal results across a variety of materials.
How Do You Choose the Right Router Bit?
Choosing the right router bit depends on your project. Start by considering the shape or profile you want to create. Straight bits are perfect for trimming edges, while round-over bits add a soft edge. For intricate designs, spiral bits work well, and for cutting grooves, straight bits are ideal. Look for high-speed steel or carbide tips for durability. Ensure the bit size matches your router’s collet and maintain a suitable shank size for stability. Quality matters too, so opt for reputable brands to get the best performance.
Can I Use a Handheld Router for Professional Projects?
Absolutely, handheld routers can be used for professional projects. Many professionals rely on these tools for their versatility and precision. They enable intricate work, making them suitable for cabinetry, furniture making, and detailed woodworking. Models with powerful motors and variable speed control can handle heavy-duty tasks. A well-chosen handheld router can produce clean, smooth cuts and edges. Just ensure you’re familiar with its operation and safety features to maximize its potential on larger, more complex jobs.
What Safety Features Should I Look For?
Safety features are crucial when selecting a handheld router. Look for models with a soft start feature; it reduces torque and prevents kickback. An adjustable speed control allows you to manage the router power based on the material. A sturdy base ensures stability during operation, while an ergonomic grip enhances comfort and control. Additionally, some routers come with a dust port attachment to minimize debris in your workspace. Always prioritize routers with reliable safety features to help prevent accidents during use.